Vinyl Express Grc-61 Manual

. Vinyl Express Qe60 CUTTING PLOTTER USER’S MANUAL MANUAL NO.

  1. Vinyl Express Grc-61 Manual

Does anyone have a pdf of the manual for the vinyl express grc-61 24' cutter? Someone threw away the original instruction booklet and now i can't trouble shoot anything. Jul 13, 2011 lightning took out my old computer - I bought a refurbished laptop with XP - it has a parallel port that i need to hook up to my GRC-61 vinyl express plotte. Vinyl Express Plotter, Model GRC-61. Get a great deal with this online auction for a plotter presented by Property Room on behalf of a law enforcement or public.

VEXQe06-UM-151 Signwarehouse.com. Contents 1. INTRODUCTION Checking the Accessories.1-2 Parts Names and Functions. 1-3 Front View. 1-3 Rear View.

Vinyl express grc-61 user manual

1-3 Control Panel.1-4 Assembling the Stand. 1-5 Stand Construction.1-5 Stand Assembly Instructions. 1-5 Attaching the Basket. 1-7 Basket Construction. FUNCTION SETTINGS AND OPERATIONS PAUSE Menu List.4-2 Reading the Auto Registration Marks (Option).4-3 Setting the FEED function.4-4 Setting AUTO PRE-FEED.4-5 Setting TANGENTIAL Mode.

4-6 Auto-Registration-Mark-Reading Settings (Option). 4-8 Setting the Registration-Mark Mode.4-10 Clearing the Buffer Memory.

Enabling/Disabling the Home Sensors.5-3 Setting the PARALLEL I/F Mode.5-3 Circle-Command Resolution Setting (when the COMMAND setting is HP-GL).5-3 Enabling/Disabling Blade Wear Detection. 5-3 Setting Special Functions A. 5-4 Description of Special Functions B.5-4 Display Language Setting (MENU LANGUAGE SELECTION). INTRODUCTION Checking the Accessories.1-2 Parts Names and Functions.1-3 Assembling the Stand.1-5 Attaching the Basket.1-7. Checking the Accessories Check to confirm that all of the standard accessories listed below are present. If any item is missing, please contact your sales representative or nearest Signwarehouse vendor promptly.

AC power cord Quick Start Manual, Usage Precautions 1 each User Guide CD-ROM Cutter blade (CB09UA). Parts Names and Functions Front View Cutting mat Pen carriage Grit roller Pen holder Media set lever Control panel Parallel (Centronics) interface connector Serial (RS-232C) interface connector Push rollers USB interface connector Cutting mat: Cutting or plotting is performed on this mat.

Grit roller: Feeds the medium backward or forward Push rollers. Control Panel Indicator Lamp STATUS: Illuminates while the power to the cut- ting plotter is turned on, and goes out when the cutting plotter is in PAUSE status. This lamp flashes when data is being received from an interface, regardless of whether or not the cutting plotter is in PAUSE status. Assembling the Stand Stand Construction The stand is made up of the following parts.

Stand feet (L/R) Stand side bars (L/R) Center bar Hexagonal socket bolt (M5) x 12 Allen wrench (M5) Coin screw x 4 Stand Assembly Instructions Step Fasten the stand feet (L/R) to the stand side bars (L/R) with the hexagonal socket bolts (M5), using the Allen wrench. Stand side bar Step Mount the Vinyl Express cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter. Fasten using the four coin screws. Cutting plotter. Attaching the Basket (Optional) Basket Construction The basket is made up of the following parts. Sheet support pipe Sheet Hexagonal socket bolts (M6) x 4 Basket Attachment Instructions CHECKPOINT At least two people are required for assembly of the basket.

Step Detach the four coin screws or hexagonal socket bolts (M6), and separate the cutting plotter from the stand (see “1.3 Assembling the Stand”). Step Mount the Vinyl Express cutting plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the cutting plotter. Fasten using the four coin screws or hexagonal socket bolts (M6). SETTING UP THE CUTTER PLOTTER Connecting to Your Computer.2-2 Turning on the Power.2-3 Loading the Medium.2-4 Adjusting and Mounting the Cutter Pen.2-10.

Connecting to Your Computer The cutting plotter can be connected to a computer via the parallel (Centronics-compatible) port, serial (RS-232C) port, or USB port. Select which port to use according to the requirements of your application software and/or which of your computer’s interface ports are available for use. Use a Centronics-compatible parallel cable, serial cable, or USB cable in accordance with the connection method chosen. Turning on the Power Connect the cutting plotter to the AC electrical socket using the power cord provided, and turn on the power. Step Check to confirm that the Power switch is turned off (the “O” side is down).

Step Connect the cutting-plotter AC power inlet to a correctly rated electrical socket using the power cord pro- vided. Step If no medium has been loaded, the message below appears on the display, prompting the loading of a medium. L O A D M E D I A!! If a medium has already been loaded, the current media setting is displayed as shown below. R O L L 2 P R E S S E N T R Select the media mode to suit the medium used. Step Place the roll medium on the stock rollers, and clamp it between the stoppers. Once the position is fixed, tighten the screws on the stoppers.

Loading the Roll Medium Step Lower the media set lever to raise the push rollers. Step Place the roll medium on the stand stock rollers, and then pass the leading edge of the medium from the back of the cutting plotter so it emerges from the front, while making sure to remove any slack in the. Step Pull the leading edge out of the front of the cutting plotter so that it completely covers the media sensor. If the leading edge has been pulled out too far, turn the roll to adjust the length of the medium that is protrud- ing. Loading Sheet Media Step Lower the media set lever to raise the push rollers.

Step With the Vinyl Express, position the edges of the medium flush against the guide lines engraved on the front guide. Media sensor Guide lines Flush Step Adjust the position of the left- and right-hand push rollers to suit the medium width. Step Raising the media set lever displays a menu for selecting the media mode.

Select the media mode. S H E E T P R E S S E N T R CHECKPOINT If the “REALIGN ROLLERS” message is displayed when the medium is loaded and the media set lever is raised, either the right-hand push roller is not positioned over the right-hand wide grit roller, or the left-hand push rollers are not positioned over the grit roller. The push roller on the right-hand edge when viewed from the front must always be moved over the right- hand wide grit roller.

Right-hand push roller Right-hand grit roller CAUTION To move the push rollers, the media set lever must be in the lowered position. CHECKPOINT If the “REALIGN ROLLERS”. Position all of the rollers over the right-hand wide grit roller. Position the medium with the left-hand edge aligned with the left-hand edge of the grit roller, and position the push rollers over both edges. The mini- mum width of the medium that can be set is 50 mm for the Vinyl Express. Cutter-Pen Construction The cutting plotter cuts using a cutter blade mounted in a cutter-pen plunger.

There are two different cutter- pen plungers to suit the diameter of the cutter blade to be mounted (the 0.9-mm cutter-pen plunger is pro- vided as standard equipment). Be sure to mount the cutter blade in the corresponding cutter-pen plunger. Cutter blade Plunger Plunger cap.

Step With the blade inserted into the plunger cap, screw on the plunger from above. Adjusting the Blade Length If the blade is extended too far in relation to the thickness of the medium being cut, it will damage the cut- ting mat. Step Loosen the pen-holder screw and then mount the cutter pen. Press the plunger in firmly so that it contacts this surface of the pen holder. Step Once the cutter pen is properly positioned, tighten the pen-holder screw. BASIC SETTINGS AND OPERATIONS Setting the Format of Data to be Received.3-2 Setting the Interface Conditions.3-4 Setting the Cutter-Pen Conditions.3-5 Displaying the Effective Cutting Area.3-9 Moving the Pen.3-9 Setting the Initial Cutting Position. (Origin Point) 3-10 Stop Function.3-11.

Setting the Format of Data to be Received Before data is sent from the computer, the format (command mode) of the data sent by the application soft- ware must be checked. The cutting plotter accepts two data formats (command modes): GP-GL (Graphtec) and HP-GL commands. Setting the STEP SIZE If the GP-GL command mode is set, it is possible to change the minimum unit of distance that the cutter pen or pen can travel to one of four settings: 0.01 mm, 0.025 mm, 0.05 mm, or 0.1 mm. The default setting is 0.1 mm, so this setting should be changed if your application specifies a different step size. Setting the Interface Conditions The interface conditions must be set if the RS-232C serial interface is being used. The data transfer rate (baud rate), data length, parity settings, and the handshaking mode for the cutting plotter must be set to match those of the computer operating system.

Setting the Cutter-Pen Conditions Before starting cutting, set the TOOL (cutter blade or pen), cutter-blade length, OFFSET, FORCE, SPEED, and QUALITY settings to ensure the optimal cutting conditions. (1) TOOL (cutter blade or pen): Set to suit the material to be cut.

(2) Cutter-blade length: Adjust the blade length by referring to the media thickness table below. To preserve the pen life, set the FORCE to the lowest setting, and set the SPEED after checking to confirm that there are no faint lines or other problems during plotting. CHECKPOINT.

If the SPEED and QUALITY settings are set to high values, the cut/plotted results will have a coarser finish, but the overall cutting/plotting time will be reduced. Setting TOOL (cutter blade or pen) Set the type of pen (cutter blade) to be used. Step To display the cutter-pen conditions, either press the (COND.) key when the cutting plotter is in READY mode, or when the media set lever is lowered and the buffer is in the empty (cleared) status. Step Select the setting area (condition number) to be set, and then press the key to move the. Setting FORCE Sets the pressure applied by the cutter pen during cutting.

Set the FORCE value based on the guidelines in the table entitled “Optimal Cutting Conditions for Each Media Type” on page 3-5. Step Press the (COND.) key in READY mode to display the cutter-pen conditions.

Step Select the setting area (condition number) to be set, and then use the key to move the. Setting QUALITY Sets the acceleration used in cutting. Step Press the (COND.) key in READY mode to display the cutter-pen conditions. Step Select the setting area (condition number) to be set, and then use the key to move the symbol to the position shown below. Setting the Initial Cutting Position (Origin Point) This function allows the starting position for cutting or plotting to be moved to the desired position. New origin Original origin Step In READY mode, use the, and (POSITION) keys to move the cutter pen to the new origin point.

When it is necessary to both move the origin and rotate the coordinate axes, be sure to rotate the coordi- nate axes first. CHECKPOINT After a new origin point is set, the displayed coordinate values of X= and Y= repre- sent the respective distances from the new origin. Moving the Pen Carriage in +100 mm Steps This function allows the pen carriage to be moved from its current position in +100 mm steps along the X- and Y-axes. 100mm Moved pen-carriage position Original pen-carriage position In READY mode, press the key while holding down the (ENTER) key to move the pen carriage in +100 mm steps along the X- and Y-axes. Step Press the (ENTER) key to return the pen carriage to its previous position and to switch the cutting plot- ter to READY mode. Step Adjust the CUTTER OFFSET value to suit the type and thickness of the medium being used, and fine- adjust the finish of each corner. FUNCTION SETTINGS AND OPERATIONS PAUSE Menu List.4-2 Reading the Auto Registration Marks (Option).4-3 Setting the FEED function.4-4 Setting AUTO PRE-FEED.4-5 Setting TANGENTIAL Mode.4-6 Auto-Registration-Mark-Reading Settings (Option).4-8 Clearing the Buffer Memory.4-21 Aligning the Coordinate Axes.4-22 Distance Adjustment.4-24 4.10 Setting the PAGE LENGTH.

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Vinyl Express Grc-61 Manual

PAUSE Menu List Pressing the (PAUSE) key in READY mode displays the PAUSE menu, enabling the various settings to be made. Select the required menu by scrolling through the list using the (NEXT) or (PREV.) key. Note: “MOVE TO R. MARK” is applied only for RMS model (Option). Reading the Auto Registration Marks (Option) Step M O V E T O R. M A R K When “2 POINT,” “3 POINT,” or “4 POINT” has been set (see “4.6 Auto-Registra- F E E D tion-Mark-Reading Settings”), press the (PAUSE) key to switch to PAUSE A U T O P R E F E E D mode and display the following menu.

Setting the FEED function The FEED function feeds the medium forward and backward to leave faint tracks of the grit rollers on it and prevent the media from slipping during a cutting or plotting operation. Step M O V E T O R. M A R K F E E D Press the (PAUSE) key to switch to PAUSE mode.

Manual

Setting AUTO PRE-FEED When the AUTO PRE-FEED function is set to “ON,” the medium is automatically fed forward and back- ward by the preset length when data is received. This operation leaves traces of the grit rollers on the media and prevents it from slipping during a cutting or plotting operation.

Similarly, if roll media is used, the medium is automatically pulled out by the cutting plotter. Setting TANGENTIAL Mode This function should be used for the cutting of thick media (more than 0.3 mm in thickness) and when the cutter blade is not able to turn properly due to the cutting depth, resulting in discrepancies between the start and finish point and the inability to cut sharp corners.

Step Press the (ENTER) key or use the key to move the cursor to the right-hand side, and then press key again to display the menu shown below. If the distance adjustment is set for the setting area selected, the distance adjustment will be displayed here.

Either press the (ENTER) key or move the cursor to the right-hand side and press the key. Auto-Registration-Mark-Reading Settings (Option) These settings enable pre-plotted media to be cut without any offset by reading the registration marks using the cutting-plotter sensor and adjusting the axes to suit the coordinate data.

CHECKPOINT Registration-mark reading accuracy.: Within 0.3 mm. Accuracy when using pens provided with the cutting plotter, high-grade media, and reading the specified pattern. Registration-mark pattern The cutting plotter is capable of reading the following registration-mark patterns.

Registration-mark pattern 1 Registration-mark pattern 2 Reading range required for the detection of registration marks The range required for the detection of registration marks is as shown below. Registration-mark pattern 1 Registration-mark pattern 2 a=6mm. Drawing origin point The drawing origin point following reading of the registration marks will be at the bottom-right registration mark, as shown below. Registration-mark pattern 1 Registration-mark pattern 2 Origin point Origin point Setting the Registration-Mark Mode For 2-point alignment, the origin and X-axis registration marks are read; for 3-point M O V E T O R. Step Press the (ENTER) key to display the MARK mode settings.

M A R K M O D E O F F Step Press the key to select “OFF,” “2 POINT,” “3 POINT,” or “4 POINT,” and then press the (ENTER) key to confirm. Step Press the (ENTER) key to display the registration-mark detection movement distance X-axis setting. P O S X = 0 0 0 0 m m Step Use the key to move the cursor to the digit to be entered, use the key to increase or decrease the values, and then press the (ENTER) key to confirm. Step Press the (ENTER) key to display the registration-mark pattern setting. M A R K T Y P E Press the key to select “1” or “2,” and then press the (ENTER) key to confirm.

To cancel the selection, press the (NEXT) or (PREV.) key. Step Press the (ENTER) key to display the registration-mark size setting. M A R K S I Z E 1 0 m m Step Use the key to set the value within the range “5 mm” to “20 mm,” and then press the (ENTER) key to confirm. Step Press the key to select “OFF,” “5 mm,” “10 mm,” “50 mm,” or “STD.” and then press the (ENTER) key to confirm. To cancel the selection, press the (NEXT) or (PREV.) key. Step Press the (PAUSE) key to cancel PAUSE mode.

Setting the Registration-mark Origin Point If the registration-mark origin point is not set, it will be positioned as shown in the figures below. Step Press the (PAUSE) key to cancel PAUSE mode. Adjusting the Registration-mark Reading Sensor (1) This adjusts the position of the sensor for the reading of registration marks. The adjustment crosshairs are plotted after crosshairs already plotted have been read, and the difference between the two is input to adjust the position. Step Measure the offset of the crosshairs in the X-axis, and enter the distance adjustment.

Using the already plotted crosshairs as the point of reference, enter the actual amount of the offset between these crosshairs and the crosshairs that were plotted on top of them after the already plotted crosshairs were read by the sensor. Step Press the (ENTER) key to display the Auto Reg. Mark submenu, and then press the (NEXT) or (PREV.) key until the following menu is displayed. M A R K S E N S O R A D J 2 Step Press the (ENTER) key. Setting the Registration-mark Auto-scan mode If the registration marks are at pre-determined positions on the medium, they can be scanned automati- cally.

When ON Registration-mark pattern 1 Registration-mark pattern 2 was selected Point 4 Point 2 Point 4 Point 2 Point 1 (the desired Origin Point) Point 3. Step Press the (PAUSE) key to cancel PAUSE mode. Adjusting the Sensitivity of the Registration-Mark Sensor There may be instances when the registration-mark sensor does not function correctly, depending on how it is moved. If this happens, adjusting the sensitivity will enable the sensor to perform detection correctly in most cases. Clearing the Buffer Memory This function deletes the data sent to the cutting plotter. It is used to abort cutting while it is in progress.

Step M O V E T O R. M A R K Press the (PAUSE) key to switch to PAUSE mode. Aligning the Coordinate Axes This function is used to compensate for any offset in the origin or angular deviation in the coordinate axes that occurs when a medium plotted in another plotter is loaded or when a previously plotted medium is reloaded. Step Use the, and (POSITION) keys to move the cutter pen to alignment point 2 (any point on the X-axis for the previously plotted medium). The coordinates displayed here indicate the distance from alignment point 1. P T 2 Step Press the (ENTER) key to calculate the X-axis angle of inclination and align the axes. Distance Adjustment This function corrects any deviation in the length of cut or the plotted line segments, which occurs depend- ing on the medium being used.

The adjustment value for the deviation is specified as a percentage of the total distance. For example, a setting of 0.05% adjusts a distance of 2 m (2,000 mm) by +1 mm (2000 x 0.05% = 1 mm), to become 2,001 mm. Step Select “X” or “Y” using the key. Use the key to increase or decrease the setting within the range of “-2.00%” to “+2.00%,” and then press the (ENTER) key to confirm.

If the condition-setting area is set for TANGENTIAL mode, the TANGENTIAL-mode setting will be displayed. Press (ENTER) again. 4.10 Setting the PAGE LENGTH This function sets the length of each page when long-axis cutting or plotting is performed using a roll medium. This should be set for long-axis cutting or plotting exceeding 5 m in length. The default setting is “5000 mm.“.

4.11 Setting the Cutting/Plotting Area This function allows the area in which cutting/plotting will be performed to be specified, thereby preventing cutting/plotting outside the specified area. This function enables more efficient use of the film through the specification of uncut portions of a film that have already been cut, to avoid the previously cut areas. Note that setting of the cutting/plotting area also repositions the origin point in accordance with the movement of the cutting area. CHECKPOINT The following message is displayed if the lower-left and upper-right settings are not separated by a distance of at least 5 mm. If this message appears, reset the lower- left and upper-right positions. W R O N G P L O T A R E A 4.12 Expanding the Cutting/Plotting Area This function allows the width of the cutting/plotting area to be extended by 9.5 mm on both sides, for a total increase of 19 mm, enabling cutting to be performed up to the area in which the pinch rollers are posi. 4.13 Rotating the Coordinate Axes This function allows the cutting/plotting origin and coordinate axes to be rotated as shown below.

New origin When axis-coordinate rotation is “on” When axis- coordinate rotation is “off” Origin Step M O V E T O R. M A R K F E E D Press the (PAUSE) key to switch to PAUSE mode.

4.14 Mirroring This function allows the cutting/plotting origin and coordinate axes to be changed, as shown below. The origin when MIRROR is “on” The origin when MIRROR is “off” Step M O V E T O R. M A R K Press the (PAUSE) key to switch to PAUSE mode.

4.15 Cutting/Plotting Using the Buffer Memory (COPY Function) This function is used to make duplicate copies of cutting or plotting data that has been sent from the com- puter and is retained in the cutting plotter’s internal memory. Copy 6th copy copy 5th copy copy. If the data to be copied does not fit within the cutting/plotting area, the following message is displayed in step 5. C A N N O T C O P Y Use the, and (POSITION) keys to change the initial copying position or load a medium with an area of sufficient size to fit the copied data. 4.16 Sorting Settings This function sorts and cuts or plots the cutting/plotting data stored in the buffer memory to minimize the amount of medium feed required. This is useful for data requiring a large number of movements on the drawing with the pen raised. If the data received has been sorted using the application software, sorting the data using the cutting plotter may require additional time.

4.17 Interface Settings The interface conditions must be set if the RS-232C serial interface is used, to ensure that the data-trans- fer rate (baud rate), data length, and parity settings for the cutting plotter match those set in the application software or computer operating system. 4.18 Setting the Format of Data to be Received Before data is sent from the computer, the format (command mode) of data sent by the application soft- ware must be checked. The cutting plotter accepts two data formats (command modes): GP-GL and HP- GL commands.

Setting the STEP SIZE If the GP-GL command mode is set, the minimum unit of distance that the pen can travel can be changed to one of four settings: 0.01 mm, 0.025 mm, 0.05 mm, or 0.1 mm. The default setting is 0.1 mm, so change this setting if your application specifies a different step size. 4.19 Blade Wear Detection (When Blade Wear Setup is On) This function calculates the total cutting distance of the cutter blade to indicate when it requires replace- ment. This should be used purely as a guide, as the actual cutter-blade wear will vary depending on the material cut and the cutting conditions (e.g., force) used. Setting Wear-Rate Groups M O V E T O R. M A R K This registers setting areas in groups.

F E E D Step A U T O P R E F E E D Press the (PAUSE) key to switch to PAUSE mode. T A N G E N T I A L A U T O R E G. Setting Wear-Rate Factors This sets factors corresponding to the differences in wear rates due to different materials and cutting con- ditions.

Step Press the (PAUSE) key to switch to PAUSE mode. Step Press the (NEXT) or (PREV.) key until the following menu is displayed. B L A D E W E A R S E T U P Step Press the. Step Press the (ENTER) key to display the wear-rate setting submenu, and then press the (NEXT) or (PREV.) key until the following menu is displayed.

C L E A R G R O U P Step Press the (ENTER) key to display the wear-rate clear menu. C L E A R G R O U P 1.

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